Corrugated box order planning

Connect approved blanks, sheet yield, order quantity and finished-box purchasing costs.

Work through the task

  1. Start from the approved blank and usable sheet dimensions. Finished box dimensions alone do not describe flaps or the dieline.
  2. Calculate confirmed boxes per sheet and sheets required, keeping layout constraints and the gross-input waste convention explicit.
  3. Compare finished-box quotations at the purchased quantity, including MOQ, printing scope, freight and first-order tooling.

Tools for this job

A worked example

A verified yield of six boxes per sheet needs 2,000 sheets for 12,000 boxes before process loss. At EUR 120 per thousand finished boxes, their quoted material/conversion subtotal is EUR 1,440; it is a different boundary from a sheet-only quote.

Use your supplier specification and quotation. These numbers demonstrate the arithmetic; they are not market prices or a packaging suitability assessment.

Checks before you decide

  • Approved blank and actual sheet yield
  • Board grade and printing scope
  • Finished-box quote versus sheet-only price