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Items per Carton Calculator

Evaluate six orthogonal orientations of identical rectangular envelopes. Include required protection in each item envelope. Mixed patterns can fit more items; this is a uniform-grid result.

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Replace the example values with figures from your supplier sheet or measurements. Choose the unit beside each value. Results update as you type; fix any highlighted field before using the result.

GSM means grams per square metre. Net weight excludes the core and other packaging. MOQ means the minimum order quantity. An optional field can stay blank unless the result you need depends on it.

Prices keep the selected currency; changing its label does not convert an exchange rate. Save or export the result after checking your inputs.

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Results update as you edit. Nothing is saved until you choose to.
Example result — replace the inputs

Best uniform-grid count

40.00 units
Envelope volume utilisation80.00 %

Count = max of six uniform-grid orientations: floor(L/x) × floor(W/y) × floor(H/z)

l = 400; w = 300; h = 200; x = 120; y = 80; z = 50 → Best uniform-grid count = 40 units; Envelope volume utilisation = 80 %
Example result — replace the sample valuesThe formula works, but the values are illustrative.

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Vary one input and inspect best uniform-grid count

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The formula, made clear.

Count = max of six uniform-grid orientations: floor(L/x) × floor(W/y) × floor(H/z)

Evaluate six orthogonal orientations of identical rectangular envelopes. Include required protection in each item envelope. Mixed patterns can fit more items; this is a uniform-grid result.

How to use this calculator

  1. 01

    Confirm internal carton length, internal carton width, internal carton height, item envelope length, item envelope width, item envelope height.

  2. 02

    Enter consistent units; zero means a confirmed absence of a charge or allowance.

  3. 03

    Review the arithmetic, rounding and limitations before using the result in a purchasing decision.

A calculation you can check

A 400 × 300 × 200 mm carton fits 40 envelopes of 120 × 80 × 50 mm in its best uniform grid.

Internal carton length
400 mm
Internal carton width
300 mm
Internal carton height
200 mm
Item envelope length
120 mm
Item envelope width
80 mm
Item envelope height
50 mm
l = 400; w = 300; h = 200; x = 120; y = 80; z = 50 → Best uniform-grid count = 40 units; Envelope volume utilisation = 80 %
Best uniform-grid count40.00 units

Check the displayed formula and units against your quotation. Use measured GSM, net weight and actual layout dimensions where available. Default densities are planning assumptions, not certified material properties. Calculated cost does not certify strength, compatibility or safe loading.

Method, units and material assumptions ↗