Separate label matrix and liner waste

Work through label production waste: separate matrix and liner mass, calculate treatment costs and document the boundaries of each waste stream.

Work through the task

  1. Record gross web area, actual retained die-cut face area and separate facestock/adhesive and liner basis weights.
  2. Calculate consumption or geometry before assigning cost. Keep fixed charges, rounding and unused inventory visible.
  3. Confirm equivalent specification and scope, then use the category comparison or complete packaging BOM to compare supplier offers.

Tools for this job

A worked example

A 220 m² web retains 180 m² of face material. At 85 GSM, matrix is 3.4 kg; a separate 60 GSM full-area liner is 13.2 kg.

Use your supplier specification and quotation. These numbers demonstrate the arithmetic; they are not market prices or a packaging suitability assessment.

Checks before you decide

  • Full web width
  • Processed web length
  • Measured total retained label face area
  • Facestock plus retained adhesive GSM