Protective packaging bill of materials

Keep inserts, cushioning and complete protective sets visible in the total pack cost.

Work through the task

  1. List the actual protective components needed for one packed product. A single insert is not necessarily a complete set.
  2. Multiply by the count per pack and allocate separately charged assembly or fixed order costs once.
  3. Compare complete sets with matching drawing and verified protection requirements. Price alone cannot establish damage prevention.

Tools for this job

A worked example

Two inserts at EUR 0.08 each and one edge-protection set at EUR 0.04 total EUR 0.20 per product. Ten thousand complete sets have EUR 2,000 component cost before assembly, freight and setup.

Use your supplier specification and quotation. These numbers demonstrate the arithmetic; they are not market prices or a packaging suitability assessment.

Checks before you decide

  • Components per complete protective set
  • Drawing and intended packed product
  • Assembly and performance evidence