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Laminate Yield Calculator

Build a laminate structure and calculate its theoretical square metres per kilogram. The result includes every layer and dry addition entered in the structure builder.

Build the structure, layer by layer.

Load example

Typical density. Actual density varies by resin grade and formulation; use supplier or measured data when available. Measured or supplier GSM is generally more reliable than a density-derived estimate. For custom materials, enter a verified density. Do not use a generic density to estimate paper GSM.

FILM LAYER 01
16.68g/m²

Estimated using typical PET / BOPET density of 1.39 g/cm³.

FILM LAYER 02
55.20g/m²

Estimated using typical PE (generic) density of 0.92 g/cm³.

Adhesive, print & coatings

Enter zero for an excluded addition. All GSM inputs are dry, retained mass per square meter. Adhesive, ink and coating thickness is not inferred from their GSM.

Adhesive interface 1

Dry retained coat weight

Ink

Dry retained mass

Coating

Dry retained mass

Other retained material

Dry retained mass

Laminate yield13.54m² / kg
Film layers
71.88 g/m²
Adhesive, ink, coating & other
2.00 g/m²
Total laminate GSM
73.88 g/m²
Film thickness only
72.00 µm
Weight per 1,000 m²
73.880 kg
Mass contribution of every layer and addition
Layer / additionDry GSM
1. PET / BOPET16.68
2. PE (generic)55.20
Adhesive interface 12.00
Ink · excluded0.00
Coating · excluded0.00
Other retained material · excluded0.00
Total73.88

Film thickness excludes adhesive, ink and coating thickness. Yield is theoretical, before process waste. This estimate includes typical library densities.

Ready for planningThe calculation is complete. Confirm the specification with your supplier.

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Formula & substituted values

Layer GSM = thickness in µm × density in g/cm³.

Total GSM = sum of film-layer GSM + dry adhesive + ink + coatings + other retained mass.

Yield = 1,000 ÷ total GSM.

PET / BOPET: 12.00 × 1.39 = 16.68 g/m²

PE (generic): 60.00 × 0.92 = 55.20 g/m²

Total: 16.68 + 55.20 + 2.00 additions = 73.88 g/m²

Yield: 1,000 ÷ 73.88 = 13.54 m²/kg

The formula, made clear.

Laminate yield (m²/kg) = 1,000 ÷ Total laminate GSM

The calculator first sums the mass per square metre of the layers and retained additions. Dividing 1,000 grams by that complete basis weight gives area yield per kilogram. Adding adhesive or a heavier layer increases GSM and reduces yield. This makes yield useful when comparing a structure change: the same kilogram price may produce a different area price because each kilogram covers a different amount of web.

How to use this calculator

  1. 01

    Build the laminate with the intended materials, thicknesses and editable densities.

  2. 02

    Enter total retained dry adhesive, ink, coatings and other mass.

  3. 03

    Read complete-film GSM and the resulting area yield before applying a material price.

A calculation you can check

The example derives area yield from the full mass of the entered laminate, including its specified dry additions.

Use Load example in the tool above. The displayed inputs, calculation breakdown and results form a live, auditable worked example.

Check the displayed formula and units against your quotation. Use measured GSM, net weight and actual layout dimensions where available. Default densities are planning assumptions, not certified material properties. Calculated cost does not certify strength, compatibility or safe loading.

Method, units and material assumptions ↗